Challenge: A leading coal mining company in Queensland's Bowen Basin faced frequent bearing failures across multiple pulleys, leading to production disruptions, safety risks, and inefficiencies.

Solution: DASH Engineering provided expert consultancy services to assess the feasibility of in-situ bearing replacement. This involved a comprehensive on-site analysis of pulley locations, operational conditions, and equipment configurations.

Our Approach:

• Meticulous Site Inspection: We gathered crucial data on bearing size, location, and surrounding machinery.
• Tailored Recommendations: Each pulley received a specific plan for the most suitable course of action in case of failure, considering downtime and risk reduction.
• Split Bearing Selection: Split Spherical Roller Bearings were chosen for their quick installation in drive-side locations with minimal tooling needs.
• Detailed Replacement Methodology: A clear and practical procedure for in-situ bearing replacement minimised disruption to ongoing operations.
• Post-Installation Support: Ongoing technical expertise and site support were offered to ensure successful implementation.

Results:

• Reduced Downtime: In-situ replacements potentially avoided up to 30 hours of downtime per incident, significantly improving production efficiency.
• Improved Safety and Risk Management: The proactive approach empowered the mine site to address bearing issues before they escalated, reducing the risk of fire, equipment damage, and injuries.

Continued Collaboration: DASH Engineering remains a trusted partner, providing ongoing bearing services and advice to further enhance the client's operational efficiency and reliability.

Benefits of Working with DASH Engineering:

• Expert Consultancy: We offer in-depth knowledge and experience in bearings and rotating equipment.
• Tailored Solutions: We address your specific challenges with customised recommendations.
• Improved Efficiency and Risk Reduction: Our solutions minimise downtime and promote safety in your operations.
• Commitment to Excellence: We strive to exceed your expectations through technical proficiency and professionalism.

Contact us today to learn how we can help you optimise your mining operations.